Aging Pre-Shredding or Post-Shredding

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Michibacy

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I have a large quantity of whole leaf from this season, and have processed small samples of leaf for tests.

The whole leaf still has a "raw leaf" aroma (you can notice the tobacco smell but it's not prominent)

The processed tobacco in 2 weeks has gained that all familiar smell of cigarette/pipe tobacco (depending on the blend) and has a largely noticeable smell/taste.

My theory is this (maybe some of you scientific folks can comment) does tobacco age quicker after it has been processed?

Reasons for doing so:
  • More surface area exposed which releases gasses sooner (like when making alcohol, more surface area with the yeast/nutrient creates C02 Faster)?
  • the midrib has been removed (does the mid rib possible contain more of the said gasses or even nicotine which can make the overall smell of the leaf "bitter"?
  • enclosing the processed tobacco into a container creates pressure/stabilized temperatures/humidity which ages the tobacco?

again, these are theories, please discuss them, disprove them, prove them what ever can be done to explain it, thanks!
 
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Knucklehead

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Question: Has all your whole leaf been kilned or is it aging naturally? I have no experience here but I like the more surface area theory.
 

Michibacy

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Aging naturally for the most part. I shut down the kiln because electricity costs went up.
 

SmokesAhoy

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I would think shredded would age faster but have no knowledge. If I had a powermatic I would do like chicken did and shred the entire crop.
 

Michibacy

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I've got that pasta maker that works amazingly Smokes. I've shredded tobacco for cigarettes, pipe and will be doing some strands tonight for chew.
 

BigBonner

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The first thing that Big Tobacco does when they purchase their tobacco .
They redry it and remove the mid rib .
The tobacco will be in small pieces , packed in C-48 Cartons at 441 lbs per carton.
 
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