GreenDragon
Moderator
I use a regular chefs knife. Just take out the ribs, roll into a cigar, and cut coins. There’s many ways to skin a cat 
This made me laugh. You don't like the expensive press idea? I'm kind of curious what the turn out would be. I mean the presses that pipe tobacco companies use I imagine would also have a heating element.I think if everyone chimed in, you'd get another dozen or so ways to process pipe tobacco. There's no right way, and all your ideas and future ideas, (aside from the crazy expensive aluminum press), are just as valid as any.
I've never gone with the Rikon knife that so many go for because it's ergonomics would make me feel like I'm old and arthritic, and it's bright colour like I should be outfitting a time share rental.
I like the carotte/perique method that @furryfreek shared. I never thought of doing it vertical like that. Good idea. I do small carottes by hand, maybe 50-100g each. My method is to roll cigar shape, put in plastic bag, wrap with fiberglass tape super tight by hand, let age.
Vacuum sealer works like a press. Make nicely piled stacks, seal. You need to let it sit in bag a week or whatever, but you can easily slice it like plug after. Only difference is it won't be a rectangle.
But you know what my main method is? Scissors. Stainless steel scissors with no silly plastic or bright handles. Take one leaf, leave the stem in, cut it into more manageable length, like you would with green onion, then snip snip snip, viola, enough tobacco for a day.
This is the method I'm thinking of adopting. My budget shredder will break soon I think and even 1mm for pipe tobacco seems too thin.I use a regular chefs knife. Just take out the ribs, roll into a cigar, and cut coins. There’s many ways to skin a cat![]()
The burley I receive from WLT has always been ready to go, no prep.I purchased some Kentucky Burley. It says there is a preparation method for it that is time consuming? Can I not just smoke? The purpose for me was to try it mixed with my Virginias to give bigger nicotine hit and also impart a nutty flavour. (Would be great with apple and vanilla casing I imagine)
Holy crap, man. Go to Princess Auto.$65 for the Dewalt Clamp
You have to remember I am Canadian so $65 is like $45 usd. This Dewalt clamp press is able to do 600lb of pressure per square inch. I dunno I'm just going to follow the video it looks very doable.
Look at the video's end results the flake looks very good. Only thing is I would try to make thinner slices with a sharper blade.Unless you plan to generate tetraquarks, a mere 50 psi is all you need.
Bob
EDIT: Divide the applied force in pounds by the surface area of the press block, in square inches, to get the psi.
I've never been that good at math. 3"x2" surface area divided by 600lb of pressure = what psi? 100psi?Unless you plan to generate tetraquarks, a mere 50 psi is all you need.
Bob
EDIT: Divide the applied force in pounds by the surface area of the press block, in square inches, to get the psi.
Your math is perfect, but your description of it is backwards. 600 divided by (3 x 2). So, yes, 100 psi.I've never been that good at math. 3"x2" surface area divided by 600lb of pressure = what psi? 100psi?
Yeah I mean my reasoning behind this one is that because I'd be doing multiple presses at once (2-3 cakes) and leaving it for a week; pressure aside the design to do 3 cakes in a single press per week is desirable for me.That looks like a pretty effective clamp. I can't attest to the pressure from the noname brand clamps, so I see why you're choosing that one. FYI, I'm from Edmonton.
So is 100psi bad? I'll be doing multiple presses 2-3cakes.Your math is perfect, but your description of it is backwards. 600 divided by (3 x 2). So, yes, 100 psi.
Our forum member, @piping_presbyter's original thread is here:
Leaf compression for 1-inch thick plug?
In your experience, if the goal is to make a 1” thick pressed plug, approximately how tall will the unpressed stack of leaves be? Assuming they were relatively flat (no folds) and figuring 35psi for 1 week will be applied. Basically, I’m wondering how tall my press needs to be since I’m...fairtradetobacco.com
Bob

That small amount ought not be problematic. Cigarettes often contain as much as 2% by weight, so you would have to add a lot to overdo it.. The apple has [propylene glycol, artificial flavours, triacetin] compared to the others which are just straight oils. Do I need to be concerned with this? Any opinions on propylene glycol?
We discuss any variety of tobacco, as well as numerous approaches to growing, harvesting, curing, and finishing your crop. Our members will attempt to provide experience-based answers to your questions.