a mould has its merits

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Smokin Harley

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So today being my first non-busy day (got laid off last week)yesterday I put some binder and wrapper off in damp towels for todays rolling session. I had been watching all the videos I could lately to improve my recently found new hobby.

I got this perfecto mould off of ebay a couple months ago and not one to let it go to waste or simple decoration. I pulled it out of my cigar supply tub and rolled a few (5 to be exact) first one I had to really adjust the amount of leaf filler and placement within the bunch . I'm using the same Sabroso Medio in the same exact proportions I had been for the toros and gordo so I'm not messing with a blend change...yet.

After binding it up I shoved it into its little compartment and went on to roll a few more until I ran out of the binder I had set to moisten yesterday. I like the double binder ,seems to roll without a tear. The lid went on the mould then I clamped it down with a squeeze grip type of bar clamp I have in my wood working supplies in my garage . I let it set while I watched more rolling videos . three vids into it and it was time to turn my little brown gems 90*. so at the end of the second press time an hour had gone by and the amount of moisture lost /shrinkage was quite amazing . The shape consistent and the firmness perfect. I had a bit of a problem getting them out of the mould without the worry I was going to break them in half, so in my leather working kit I have a big regulator needle and I used that to get under the end to pry it out carefully.

Rolling board moistened with distilled water , pulled my towel rolled wrappers out of the bag ,trimmed out the stem ,stretched it out vein side up , trusty chaveta cut the edge clean . tucked the leading edge over and rolled carefully stretching the wrapper leaf ahead of me . It was then I realized the taper of the foot wasnt rolling the wrapper tight . Unrolled the whole thing and cut a small flag as it were and rolled the foot just a bit over the shoulder to the body . Then I took the original wrapper , dabbed a fingertip in the goma spread that to the shoulder of the first wrapper and rolled the main wrapper over it , nice . Continued up to the head where I had the same problem , did the same thing , dabbed some goma and wrapped a first cap up to the head tip. Took some wrapper leaf scrap and cut a flag , wrapped that and then meticulously smoothed ,rolled and flattened it onto the head ending in a pigtail twist, a quick roll with the chaveta would smooth it out ,cut the pigtail off at the board edge . used the tip of the chaveta to push the docked tail into the end ,found a clean piece of wrapper scrap , dabbed goma on the size of a dime . took a 1/2-3/4 copper tubing fitting with a sharpened 1/2 end and cut a 3rd and final cap ,stuck the head end squarely down on the cap and smoothed it out.

Not too bad . I had made some bands on the computer "2014 WLT, Sabroso Medio, handmade" (two of five I made in the style of "Cuban Sandwich" to use up some scraps )each on their own line in font size 8 and printed them out , scissor cut . Dab of goma and wrapped their bands on , set in the humi to rest and finish drying . They seem a bit rough and toothy in appearance but I'm learning still. Pics as soon as I can . I'm very pleased with a mould in how consistent they are and the ease to roll the wrapper after unmoulding.
 

deluxestogie

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The conical foot and the conical head of a perfecto are much easier to wrap if the wrapper is cut to an "S" shape. The foot begins aligned at right angles to the base of the "S", with the head of the bunch lifted above the board to the same angle as the perfecto foot. Once the main body of the bunch is reached, the bunch is flat to the board. As the head is approached, the alignment of the bunch follows the top of the "S", while the foot is elevated to match the angle of the head.

Excuse the lame artwork:

perfectoWrapping.jpg


Bob
 

Ben Brand

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Smokin sorry to hear about losing your job. I have a petit perfecto mould and rolled a few, coming to wrap them I struggled my a..... off. Gave up on them, only roll coronas now. Deluxe thanks for the illustration, maybe I must give it a go again some time, they are pretty little cigars!!!
 

Smokin Harley

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The conical foot and the conical head of a perfecto are much easier to wrap if the wrapper is cut to an "S" shape. The foot begins aligned at right angles to the base of the "S", with the head of the bunch lifted above the board to the same angle as the perfecto foot. Once the main body of the bunch is reached, the bunch is flat to the board. As the head is approached, the alignment of the bunch follows the top of the "S", while the foot is elevated to match the angle of the head.

Excuse the lame artwork:

perfectoWrapping.jpg


Bob
Bob, I was wondering about the same S shape last night . I'll try it next session. artwork was not lame by any means , it got the point across. Thank you
 

Smokin Harley

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Smokin sorry to hear about losing your job. I have a petit perfecto mould and rolled a few, coming to wrap them I struggled my a..... off. Gave up on them, only roll coronas now. Deluxe thanks for the illustration, maybe I must give it a go again some time, they are pretty little cigars!!!
Thanks , its not a really big deal . I work construction (I'm a carpenter ,I build scaffolding) and its temporary outage work - usually either a nuclear power plant or oil refineries. Out of work just goes with the profession.
 

webmost

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Thanks , its not a really big deal . I work construction (I'm a carpenter ,I build scaffolding) and its temporary outage work - usually either a nuclear power plant or oil refineries. Out of work just goes with the profession.

One of our largest clients is in that line of work. ... CCC ... The pay is good but the work is episodical.
 
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